About
Honda and the Insight
Q:
Where is the Insight being manufactured?
A:
The Insight is being produced in Japan. Specifically, it
is manufactured at the Takanazawa plant in the Tochigi Prefecture,
about 80km north of Tokyo, in the same plant Honda has used for production
of other low-volume, unique technology vehicles such as the Honda/Acura
NSX, Honda S2000 and the now-out-of-production EV Plus. Somewhere
between 20 - 30 Insights are being produced per day.

Q:
Why is the number of Insights sold significantly smaller than the
6,500 unit annual production figure?
A: There are at least two issues at play here:
- The sales target for the U.S.
is 6,500 vehicles. The initial target was 4,000, but Honda increased
that quantity by 50 percent in March 2000 due to "overwhelming"
demand. Increasing
the number produced above the number sold has helped a great deal,
as there are now enough Insights in the Honda dealer network that
in most areas the buying public can now readily view and test drive
one. Previously, this was a big problem, as Insights were being
picked up so quickly that people interested in buying one couldn't
find one to test drive or even view in person.
- Also, in the distribution chain
between American Honda and Honda dealers, there are a significant
number of Insights in stock, sitting on dealer lots waiting to be
purchased. Model Year 2000 Insights are projected to continue to
be sold as late as May 2001. Full availability of the new model
year 2001 model is not expected until Summer 2001.

Q: Why is the number of Insights sold significantly
smaller than the highest VIN number we've seen?
A: Some people have been confused by the discrepancy between
the actual Insight sales data
and the highest VIN number reported in the Owner's Registry.
At least part of the discrepancy
is due to the fact that all vehicles manufactured to date haven't
been sold yet. Some are sitting on lots, some are still in transport
from one part of the world/country to another. For example, car #536
was sold around the beginning of July 2000. However, this car must
have been sitting around somewhere for at least three months, as car
#562 was sold about three and a half months earlier, in March 2000.
Also, some of the discrepancy may
be due to cars being sent to other countries. While the Insights going
to Canada have their own sequence of serial numbers, this may not
be the case for Insights bound for other countries. It is certainly
clear that going just by the highest VIN seen so far isn't a very
accurate measure of actual sales.

Q:
Is it true that Honda is losing money on each Insight? How much?
A: Yes. Honda has never stated just how much it is costing
them to produce each Insight, but have stated that overall they'll
be losing money on the Insight over the first few years of working
with this new technology.
Why are they doing this?
There are at least two motivations
we know that Honda has for developing and selling the Insight:
- Real-world experience
with this technology: As mentioned below, Honda clearly
feels that this technology can be profitable in the long term. Many
industry analysts also agree that there is great potential for hybrid-electric
vehicles to fill the gap until the promise of technologies such
as hydrogen fuel cell powered vehicles are realized. Many of the
major car manufacturers have hinted that they are working on developing
their own hybrid electric vehicles. However, by forcing themselves
to develop a car that will actually be sold to real consumers today,
Honda has a big head start with this technology. They will have
a few years of real world experience building, selling and maintaining
these cars before other manufacturers are able to bring their hybrid
technology to the market. Seen in this light, selling the Insight,
even at a loss for each vehicle, is still a very prudent business
decision.
- "Green"
image: Another part of Honda's motivation to bring
the Insight to the market now is certainly to sustain their image
as a "green" car company. Honda has been ranked by more
than one independent body as being the company that sells the cleanest
operating cars of all major auto manufacturers. Nonetheless, with
Toyota having had their hybrid car, the Prius, on the Japanese market
since 1997, and with plans to begin selling the second generation
Prius to North America and Europe, Honda undoubtedly felt that its
"green" image was under threat. Toyota and Honda are known
to have a strong and sometimes bitter rivalry.
Is it really possible to
make this technology profitable?
Honda and several other auto manufacturers
do believe the answer to this question is yes.
Honda has stated that it expects
to begin turning a profit on their endeavors with the Insight within
"a few years".
Clearly with all the unique technologies
in the Insight, it cost a lot to develop. Adding to this equation
is the fact that at a low production rate of under 10,000 cars annually,
there is a lot of cost overhead for each car made. At the same time,
we know that they have made serious efforts to make the Insight's
technology cost effective. If you read the article from Insight Chief
Engineer Kazuhiko Tsunoda, "Gaining
New Insight Into Aluminum Body Production", you'll begin
to get an appreciation for how much effort they've made just to make
aluminum-bodied car construction cost-effective.
Honda has also stated that they
plan to move the Insight's IMA hybrid technology to their mass-market
Civic platform (see details, below), something that they certainly
wouldn't attempt unless they believe that such a move can be profitable.

Honda's
plans for other hybrid vehicles
Honda is expanding the IMA hybrid
technology first introduced and proven in the Insight, into more mass
market vehicles, beginning with the Civic.
Here is more information on what
we know about the possibilities for these vehicles:
- IMA-equipped Civic:
Honda has said that it will make an IMA hybrid version of the Civic
available in Japan in December 2001, and in North America and Europe
in spring of 2002.
Since the hybrid Civic won't have the Insight's advanced
aerodynamic and body technologies, it's fuel efficiency is expected
to be "only" around 50 mpg. However, as a 5-seater,
the Hybrid Civic will compete much more directly with Toyota's
Prius.
For detailed information on
the hybrid Civic, see the Hybrid
Civic / Insight comparison pages.
- Hybrid CR-V: Quoting
Koichi Amemiya, Honda's top executive in North America, the Wall
Street Journal reported that there is "a possibility"
Honda may eventually offer a hybrid system in the CR-V.
They also quoted him as saying, "We'd like to see
how the Civic hybrid will be received in the marketplace first,"
before deciding on the CR-V.
Honda is expected to launch
a redesigned CR-V as early as this fall, but it will not offer
the hybrid CR-V at that time. Honda will produce the new CR-V
in Japan and Britain, both of which a Honda spokesman in Detroit
said will export to North America. Honda will not produce the
CR-V in North America, he said.
One shouldn't expect an IMA-equipped
version of the CR-V to come close to the Insight or even IMA Civic
in terms of fuel efficiency or greenhouse gas emissions, but it
could make the most efficient small SUV on the road.
- Hybrid NSX:
The March 26th, 2001 issue of the Japanese publication Best
Car Magazine reported that the next version of the Honda NSX
(badged the Acura NSX in North America) will be a lot more similar
to the Insight that previously expected. In October, 2001, similar
information was published in U.K. magazine Auto Express.
The NSX is Honda's high performance mid-engine
super car; the closest thing anyone with $84,000 USD can come
to driving a Honda Formula 1 race car.
The NSX is produced at the
same low-volume factory in Tochigi,
Japan where the Insight is produced. Like the Insight, the NSX is one of a few all-aluminum
bodied cars that are on the market today (others being the Audi
A2, Audi A8 and Chrysler's Prowler). It was in fact partially
Honda's experience building the all-aluminum NSX that made it
possible to build the all-aluminum Insight in production numbers.
Despite previous rumors to
the contrary, Best Car Magazine now claims that
the next version of the NSX will continue to have an all-aluminum
body.
More interestingly, they also
report that it will use Honda's IMA hybrid technology. Here, though,
the focus wouldn't be on energy & fuel efficiency, but on
boosting performance to an even higher level. Nonetheless, it
would also allow for an improvement in fuel efficiency, an area
where the NSX already stands well above similar exotic automobiles.
Auto Express describes
the new NSX as a 400bhp version of the Insight, though the hybrid
layout they describe is quite different. They describe the new
NSX as keeping the mid-mounted ICE (3.5L V6), but adding an electric
motor to drive the front wheels, making the car a 4WD. Auto
Express also reports that testing of the new NSX is already
underway at Honda's Japanese research and development center.
It is reported that the new NSX is to be available in 2004.

How
Long Will Honda Continue Making / Selling the Insight?
Honda has made no statements
about how long they will be producing the Insight for. For this reason
any answer to this question is pure speculation.
This of course hasn't stopped
people from speculating or starting rumors.
The one thing Honda has made
abundantly clear is that they want to continue to be known as the
company that makes the cleanest and most efficient cars. They have
made the Insight their "flagship" of environmentally responsible
cars. It therefore stands to reason that Honda would continue
making the Insight until they have created another car that surpasses
the Insight's achievements.
Of course this doesn't guarantee
that they won't step making the car tomorrow. However, beyond the
disappointment of seeing such a great car no longer being made, this
shouldn't have any major impact on existing Insight owners. Honda
has an excellent record of providing parts and service for discontinued
cars. Honda's plans to add IMA hybrid technology to other models also
means that the availability of parts and knowledgeable technicians
should only become more abundant.
This being said, there is no
reason to expect the Insight's imminent demise. I should address some
of the more persistent (and unfounded) rumors:
- "Sales are too low"
In its first year, in the U.S. the Insight sold remarkably close
to Honda's initial U.S. sales target of 4000 units that was established
when the first announced the Insight. This includes the first few
months when deliveries and sales were still very slow. Honda has
since increased the annual number of Insights allocated to the U.S.
to 6500 units, which is a good thing as there are now enough unsold
Insights in the dealer network that it is possible for the buying
public to go to a local dealer and view an Insight in person. Previously
this was a big problem.
- "They will stop making
the Insight when they begin adding IMA to their other models".
Honda has explicitly said that when they begin selling the IMA Civic
in the U.S., it will be with the goal of selling at least 17,000
hybrid cars a year, with a breakdown of about 5,000 Insights and
12,000 hybrid Civics.
- "Honda won't
have the ability to produce both the Insight & new NSX"
This is nonsense. Even assuming that the rumors of the new NSX continuing
to be an aluminum bodied car with IMA are accurate, there is no
reason to expect this to impact Insight production. The Takanezawa
Plant where Honda produces special low volume vehicles such as the
NSX, Insight & S2000 has been specifically tooled for flexibility,
allowing the same equipment to be used for producing different vehicles.
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