Quote:
Originally Posted by ogregev
Wouldn't you have interaction between the set being charged and the set being discharged?
Also, if you remove the end you can simultaneously recondition 10 pairs of sticks by using 10 chargers. (or maybe that's 9 pairs + 2 sticks)
What about modifying the end so that the sticks are not attached in series and then add a second, removeable plate over it that connects them in series? This way the PTC strips would stay connected.
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They charge/discharge circuits are/can be electrically seperated by the relays.
You want to avoid taking the ends off IMHO. It's a right pain, time consuming and easy to damage the ptc ends especially if the process needs doing every couple of years to keep an old pack in shape.
I think it's best to do the sticks individually or you can't isolate a bad subpack without doing further work. This system will show up bad subpacks without extra work. I want it super simple to connect and operate.
Remove pack from car, take off the relay board, attach the magnetic connector boards and press the go button! Come back in a week with it all done for you and a nice text file for the pc detailing the data pack/performance.
I don't know about your experience but are there actually many bad subpacks (dead cells etc) or is it just they have gone out of balance.
In the two packs I have seen done, one had a bad subpack and the other was ok after rebalancing and a few decent cycles.
I've got a couple of spare packs which I can test all this on, and I can keep a rebalanced one in stock and swap them out for people in trouble and then do their pack at my leisure and pass that on to the next person.