A chopped Insight could have significantly better fuel mileage. I feel like I'm sitting on the floor, and have about a foot of headroom. The mirrors should go, too, but are required by law.
I think there are two other big opportunities.
1.) Tires. If it takes 20 pounds to push a 2000 pound Insight across the garage floor, then the rolling resistance drag coefficient is 0.0100. The tires used in solar cars have coefficients of as little as 0.0023.
2.) Cooling system. The cooling system is designed (like on all cars) to handle the worst case scenario, something like "80 mph up a long grade at high altitude in 100 degree heat." Most of the time you don't need that, but the drag of the over-sized cooling system is still there.
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