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Download 2000-2006 Insight Service Manual PDF and Others

208K views 127 replies 71 participants last post by  jfndue34  
#1 · (Edited)
This first file contains original Honda docs on the following:

- Accessories Installation
- Bulletins
- Electrical Troubleshooting Manual
- Service News
- Body Repair Manual
- Specs
- Advance DTC Troubleshooting (really helpful)

"Electrical Troubleshooting Manual" and "Body Repair Manual"
These 2 Books contain linked pages, so for easy navigation through them, extract all the pdf's for the manual in one folder, then open any one of the PDF's in the folder, and click on the MAIN MENU button, to go to
the start page.

For the "Advance DTC Troubleshooting" the PDF's are in the folder for each "P Code"

And the "service News" documents include info about other Hondas in the same documents as well, to find information pertaining to the Insight, you can search through those PDF's

~50mb
HondaInsightPDFs.zip

This second file is a 2000-2006 Insight, service manual, It doesn't seem to be an original Honda document like the ones above, but its still got all the info, and is composed of searchable PDF's

~180mb (extract the pdf's from the compressed file)
Honda-Insight-2000-2006.exe

(To download, use Rightclick --> Save as)
Insight Resource Manual
https://www.mediafire.com/?a74sjsdvdszesd9

Insight 2001 Supplement
https://www.mediafire.com/?4zhdw1yz0wvc5nj



Gen1 Workshop Manual PDF Collection (Online View - GoogleDocs)
https://drive.google.com/drive/fold...tMzEzM2YwMjI4Y2Yy/0B6EDknyr-8unYjFjZWU2NjMtY2Q0Ny00YTExLWI0YTEtOWFhNGNkMWE1NGVk

Online View - Google docs collection (thanks to AbCaRed00)
https://docs.google.com/spreadsheets/d/1bLUyuFXWywH0PIzTXYtT6UprBNkOtjnWh5PFKjDFylA/pubhtml

Here are alternative Download links provided by retepsnikrep:
Service Manual (File Download 233mb)

Electrical Manual and Other PDF's (File Download 50mb)
 
#5 ·
Wow, thanks so much!! I'm so glad that I held out and didn't buy anything yet. Downloading now!
 
#9 ·
I can't seem to get these downloads to work. I tried it in Safari, Firefox, and Chrome. It'll download about 8mbs worth and then give an error.

Thanks a TON for doing this though, you're really helping to further the Insight community.
 
#11 ·
#12 ·
Really appreciate you making these files available!!

Had no problem downloading both!!

Thanks again, Jim.
 
#13 ·
Hmm, looks like I'm the only one with the problem. I'm thinking it might have something to do with the files being zipped a certain way that's PC only (I'm on a Mac). Never run into something like this before, but I guess you never know. In that case, don't worry about spending more time uploading to other sites, I'll just try it from other computers.

Thanks again!
 
#23 · (Edited)
I will upload these to my own webspace as well and provide some simple links when I get back from holiday. I have made them a sticky as well. Thanks to the original uploader. Peter

Edit i've just been looking at a few of these and can see I need to read them all.

The few I have read show that.

1) The current sensors for the battery and motor have a working range of -200 to +200A. My quest for a bit more power may work in the end!

2) The battery detrioration calculations allow a minimum battery capacity of 650mah before a code is set

3) The temp sensors in the battery pack are described in detail with temp/resistance data!

4) They contain data about the construction of the inter BCM/MCM modules serial comms and IMA control that we had to work out the hard way.

To coin a phrase from Mr Spock "Fascinating"
 
#26 ·
The file host doesn't work with download managers (Down them all) but works with a simple DL.
 
#27 ·
useful info gleaned so far

I have now discovered some more useful info.

1) The battery current sensor reads -100 to +100A 0A = 2.5v output

2) The MPI Current sensor reads -200 to +200A 0A = 2.5v output

3) The PTC strips do not set a cell overtemp alarm until a cell reaches +90C

4) The battery temp sensors do not set a fault until the overall battery temp reaches +80C

5) The battery fan does not activate until the pack reaches 55C+
 
#29 ·
I have not had a chance to read it as I am afraid I could put it down, but had a question. Not sure about the i1, but the i2 seems to have a smultispeed blower. It has like a light breeze with the key on, then it revs up to high gear when doing a force regen. Then when in auto stop it seems to have a loweer speed still vs idle.

Did it say when the ima system quits or rests? Is there a temp that can make it stop til it cools down? Also where does the air from the blower go? Does it blow under the body panels of the back or to the outside?

I have now discovered some more useful info.

5) The battery fan does not activate until the pack reaches 55C+